Steel Metal Fabrication
Steel metal fabrication is the backbone of heavy-duty structures and machinery, requiring exceptional strength, precision, and durability. We specialize in custom steel plate processing, delivering high-performance components for construction, mining, and industrial equipment.
- Product Introduction
Steel metal fabrication is the backbone of heavy-duty structures and machinery, requiring exceptional strength, precision, and durability. We specialize in custom steel plate processing, delivering high-performance components for construction, mining, and industrial equipment.
Core Capabilities
|
Process |
Key Features |
Applications |
|
Laser Cutting |
±0.1mm tolerance, up to 25mm thickness |
Structural frames, machine bases |
|
Plasma Cutting |
Up to 50mm thickness, bevel cutting |
Shipbuilding, wind turbine towers |
|
CNC Punching |
Multi-tool setups for complex patterns |
Guard panels, electrical enclosures |
|
Bending & Forming |
Up to 6,000-ton press capacity, ±0.5° accuracy |
Chutes, hoppers, brackets |
Why Choose Us for Steel metal fabrication?
1. Material Expertise
Grades: Mild steel, high-strength low-alloy (HSLA), abrasion-resistant steel (AR400/500).
Thickness Range: 1.0mm to 50mm.
Surface Options: Mill finish, shot blasting, priming.
2. Advanced Equipment & Techniques
High-Power Lasers: 6kW-12kW fiber lasers for fast, clean cuts.
CNC Press Brakes: Up to 6,000 tons for heavy-duty forming.
Robotic Welding: ISO 3834-2 certified for structural integrity.
3. Rigorous Quality Control
Dimensional Accuracy: CMM inspection for critical features (±0.2mm).
Surface Finish: Profile testing (Ra ≤12.5μm for welding prep).
Material Testing: Hardness (Rockwell B), tensile strength (ASTM E8).
Industry Challenges We Solve
● Thick Plate Cutting:
Minimize heat-affected zones (HAZ) with optimized laser parameters.
● Warpage Control:
Fixture-based jigging + intermittent welding sequence for large plates.
● Abrasion Resistance:
Hardfacing or ceramic coatings for high-wear applications.
End-to-End Project Execution
1. Design Input: Accept 2D drawings, 3D STEP files, or physical samples.
2. Process Planning: Select cutting/forming methods based on material and geometry.
3. Prototyping: Functional parts in 5-7 days (CNC + manual finishing).
4. Mass Production: Monthly capacity 500+ tons with traceability.
Compliance & Certifications
● Structural: EN 1090 (CE marking), AWS D1.1 (welding standards).
● Material Traceability: EN 10204 3.1 certificates + heat number tracking.
● Environmental: ISO 14001, RoHS compliance.
Competitive Edge
● Cost Savings:
Nesting optimization reduces material waste by 20%.
In-house tooling for fast turnaround on custom parts.
● Speed:
Rapid response within 72 hours.
Key Differentiation
● Focuses on steel-specific challenges (thick plate cutting, warpage control).
● Highlights multi-industry adaptability (construction, mining, energy).
● Uses performance metrics (tolerances, scrap rates) for competitive edge.
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