Bending Service

SheetMax:Your Professional Bending Service manufacturer!

 

SheetMax has been in the precision sheet metal manufacturing industry for 7 years, sheetmax has grown to over 25 employees, and locations of operations consisting of a total of 25,000 sq. ft.Our skilled engineering team is equipped to handle all aspects of the sheet metal forming and sheet metal bending process, including design, laser cutting, bending, stamping, welding, assembly and powder coating. We don't just do metal forming, we offer all-in-one services that provide a completed product that goes above and beyond your expectations.

 
 
Why Choose Us

Professional team

Our team of passionate engineers is here to offer guidance on product design, powder coating, welding, and many other aspects of the sheet metal forming process. From concept to completed product, we will ensure that your needs are met every step of the way so that the final product is one that you're proud of and happy with.

 

Advanced production equipment

We have advanced production equipment, including 3 laser cutting machines, 1 CNC punching machine, 4 CNC bending machines, 2 punching machines, 2 riveting machines, 5 drilling machines, 10 welding machines, 3 plate rolling machines and 2 cutting machines.

Fast delivery

We have full stock, and can deliver within short time. Many styles for your choices.

Quality assurance

We have 100% quality guarantee to customers. We will be responsible for any quality problem.

Good service

High-quality after-sales service, tracking usage, and positive feedback. Rapid response within 24 hours.

 

Advantages of Bending Service
 
 
 

High Structural Integrity

Sheet metal bending services enhances the strength and durability of parts by aligning the grain structure, improving load-bearing capacity.

 
 

Complex Geometries

Advanced bending techniques, such as air bending or bottoming, allow for creating intricate shapes with tight dimensional accuracy.

 
 

Repeatability and Consistency

CNC-controlled bending ensures highly repeatable results with minimal variation, which is crucial for precision-critical applications in the aerospace and automotive industries.

 
 

Optimized Material Utilization

Bending minimizes material waste by enabling precise, near-net-shape production, leading to cost-effective manufacturing and sustainable practices.

 

 

Metal Bending Materials
 

Steel

Steel is a very versatile metal that consists of iron and carbon. Steel is economical and has great strength and durability. There are a range of different steels that can be bent including mild steel and stainless steel. Mild steel is easily bent and used widely, including in a range of automotive applications.

 

Aluminum

Aluminum is a lightweight and cost-effective metal used in the aerospace, electronics, and automotive industries. Aluminum is easy to fabricate and benefits from a high strength-to-weight ratio and high corrosion resistance.

 

Copper

Copper is a soft metal that allows it to be easily bent and formed. It is also highly conductive, making it perfect for electrical applications. Copper is also naturally antimicrobial and recyclable.

 

Brass

Brass is an alloy consisting of zinc and copper. Brass is used a lot in sheet metal bending because of its aesthetic appeal and ease of fabrication. Because of its aesthetic appeal, it is used in decorative applications including: home hardware, architecture, and instruments. Brass benefits from high machinability, low friction, and corrosion resistance.

 

Galvanized Steel

Galvanized steel, like stainless steel, is highly corrosion-resistant. This is because galvanized steel has a zinc coating. In addition to having an improved service life, galvanized steel components are lower cost than other forms of corrosion-protected steel.

 

Stainless Steel

Stainless steel, like regular mild steel, is made of iron and carbon, but with the addition of chromium and nickel. Due to the extra chromium and nickel, stainless steel is also harder and work hardens as it bends. This means that stainless steel usually requires a press brake rather than bending by hand. Stainless steel, which uses chromium to protect against degradation, is used in medical and food processing equipment.

 

 

Application of Bending Service

HVAC (Heating, Ventilation, and Air Conditioning)

Metal bending is essential in the HVAC industry to create ductwork, vents, and pipes with specific curves and shapes. These bent metal components facilitate the proper flow and distribution of air in heating and cooling systems.

 

Construction and Architecture

Metal bending is widely used in the building industry and in architecture. It is employed to create curved or angled metal components for building frameworks, roofing, handrails, staircase balustrades, decorative elements, and other structural elements.

 

Manufacturing and Fabrication

Metal bending plays a vital role in manufacturing and fabrication processes. It is used to produce custom metal components for machinery, equipment, and vehicles. Bent metal parts are commonly found in industries such as automotive, aerospace, electronics, appliances, and furniture manufacturing.

 

Medical industry

The medical industry is one of the sectors where metal bending services play a crucial role. metal bending is essential for manufacturing various medical instruments, including scalpels, probes, and surgical tools. Precision and ergonomic design are critical in this context.

 

Aerospace

The aerospace industry relies on plasma cutting for the fabrication of critical components.Aircraft components, such as panels and brackets, may undergo sheet metal bending as part of the manufacturing process.

 

Consumer Goods

Various consumer products, from metal containers to decorative items, can be manufactured using sheet metal bending techniques.

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Bending Methods

1

V-bending

V-bending is the most widely used method for bending sheet metal. It utilizes a V-shaped die and punches to bend metals at specific angles. The V-shaped punch presses the sheet metal into the V-shaped groove of the die, creating bends at various angles. Depending on the angles of the V-shaped punch and die, this technique can produce acute, obtuse, or 90° angles.

2

Roll bending

The roll-bending method shapes sheet metal into rolls, tubes, cones, or curved forms. This unique process employs rollers to feed and bend the metal to the desired curvature. Roll bending can create various cross-section profiles with multiple bending curves.

3

U-bending

U-bending is quite similar to V-bending. This approach uses both a U-shaped punch and a die. The main difference between V-bending and U-bending is that the final sheet is in a U rather than a V shape.

4

Rotary bending

In rotary draw bending, the sheet metal is clamped to a rotating die and drawn around it to form a shape with a radius matching the desired bend. This method often uses an internal mandrel to prevent wrinkling on the bent metal’s wall.

5

Edge bending

The edge bending technique allows manufacturers to bend sheet metal edges without causing damage. This method is typically used on sections of sheet metal that are shorter than the rest of the piece. It helps to eliminate sharp edges and corners and enhances the aesthetic appearance of the final product.

6

Wipe bending

Wipe bending is achieved using a specialized wipe die and a pressure pad. The metal sheet is carefully positioned within the wipe die, and the punch produces the desired bend.

 

Capabilities for Bending Service

 

Maximum Part Size

Up to 1500×1500 mm (1.5 m x 1.5 m)

Metal Bending Forces

Up to 1000 tons

Bending Line Length

Up to 7200 mm

Bending Thickness

Up to 60 mm

General Tolerances

Metals : ISO 2768-m

Precision Tolerances

Achieve tolerances as tight as +/- 0.01 mm

Bend Radius

Capable of achieving bend radii equal to or greater than material thickness, depending on project requirements

Bend Angle Precision

Achieve bend angles with a tolerance of +/- 0.5°, offering greater precision than the standard +/- 1°

Bend Cutting Area

Up to 4000 mm, accommodating large-scale and complex projects efficiently

Minimum Part Size

Metal Bending: 5×5 mm

Metals We Work With

Aluminum, Stainless steel, Brass, Copper

Surface Finishing Options

Anodizing, Powder coating, Polishing

Bending Technology

Utilizing advanced CNC bending machinery, our processes ensure precise angles and shapes, capable of producing complex geometries efficiently.

 

Packaging and Shipping

 

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FAQ

Q: How can I get a quote?

A: If you are a professional, you can get a quote by sending drawings and requirements or instructions. We will reply to you as soon as possible and provide you with a quote.
If you are not a professional, you can tell us your specific needs. Our professional team will provide you with multiple customized solutions based on your needs and provide you with a quote.

Q: What is the delivery time?

A: The delivery time will depend on the order quantity. We usually complete the delivery within 3-15 days after order confirmation.

Q: Can I get a sample to check?

A: Yes, you can. You only need to pay the cost of the sample, and we will refund it to you during mass production.

Q: How can I customize a part if I can't draw?

A: No problem. Tell us your requirements and we provide design services.

Q: What should I do if I encounter any problems after receiving the product?

A: You can provide feedback to our after-sales service team through voice calls, video conferences, emails, and other methods. Our team will reply to you within 24 hours and provide you with the best solution within a week.

Q: What are a few rules for bending sheet metal?

A: Maintaining a tolerance of +1° for bend angles is important to ensure accurate manufacturing of sheet metal parts. Additionally, notch to bend distance, the length of the threads should always exceed the sheet metal thickness. Consistency is using the same radius for all essential angles. Furthermore, for optimal results, the flange length should be four times their width.

Q: What is the sequence of bending sheet metal?

A: The bending process for the metal sheet focuses primarily on one short and one long side. It is more efficient to start by bending the long and short sides when all four faces are bent. This approach is commonly utilized for the processing and bending punching process.

Q: What determines the best bending method for a project?

A: Several factors are considered when determining the best bending method. This includes the material’s properties, required degree angle, minimum bend radius needed, and the overall design of the component. Evaluating these details with our experienced engineers allows us to pick out the proper bending techniques, such as air bending or bottoming, among others. Additionally, punch and die specifications and workpiece size determine how well our results will come out.

Q: What is the shelf life of sheet metal bending products?

A: The service life of sheet metal bending products will depend on many factors. However, the fact that the product is bent from sheet metal will not be a limiting factor. The main factors affecting service life include: strength, fatigue life, corrosion resistance, design suitability, operating environment, and product maintenance. With all of these factors to consider, the exact length of life is highly subjective. However, most estimates of the service life of galvanized sheet metal range from 25 to 45 years.

Q: Are sheet metal bending products durable?

A: Yes, sheet metal parts are extremely durable. Sheet metal is especially durable when it is made of a corrosion-resistant material, such as stainless steel or galvanized. The continuous nature of the sheet metal eliminates stress points, which increases the longevity of the part.

We're professional bending service suppliers in China, specialized in providing high quality customized service. If you're going to buy bending service, welcome to get quotation from our factory.

rectangular bending, consistent bending quality, u-bend

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